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  • Home
  • Partners
  • About
    • Privacy Policy
  • Products
    • Cut and Strip Machines >
      • Carpenter Cut and Strip Machines
      • Samec srl Cut and Strip Machines
    • Cable Coilers
    • Cut Strip and Terminate Machines
    • Mini Applicators
    • Crimping Presses >
      • ACS - Ferrule End Loose Piece Strip & Crimp Machines
      • ACS Loose Piece Crimping Machines
      • JAM Crimping Machines
      • Krimp Systems Stripper Crimpers
      • Nuova Gamma Crimping Machines
      • OSW Splice Crimping Machines
      • RENNSTEIG Crimping Machines
    • Pull Testers
    • Cable Prefeeders
    • Wire Stripping Machines >
      • ACS Wire Stripping Machines
      • Carpenter Wire Stripping Machines
      • Rittmeyer Wire Stripping Machine
    • Cutting Machines >
      • Carpenter Cutting Machines
      • ACS Electric Cutting Machine
    • Magnet Wire Stripping Machines
    • Digital Microscope
    • Crimp Force Monitoring
    • Tape Cutting & Dispensing Machine
  • Used Machines
    • Used Prefeeder Machines
    • Used Cutting and Striping Machines
    • Used Cutting Machines
    • Used Wire Stripping & Coax Stripping Machines
    • Used Crimping Machines
  • Spare Parts
    • Wire Stripping Blades
    • Feed Belts
    • Crimping Tools
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OES Inc - Canada

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Crimp Force Monitoring Systems

We now offer crimp force monitoring systems for bench top crimping presses, stripper crimpers and fully automatic cut strip and terminate machines for the cable and wire processing industry 

The FORCEView CFM1000 - Crimp Force Monitor for bench top Crimping Presses

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The CFM1000 Crimp force monitoring unit is now available, with the option of fitting these units to most crimping presses on the market.
Nuova Gamma
Mecal
Molex
Schleuniger
​Wirmec



Specifications 
Supply Voltage 24DC @ 350mA External power supply included or optionally powered from press via interface cable.
Communications 1 USB 2.0
Sensor Inputs 1
Inputs 1
Outputs 2
Dimensions 89 x 147 x 25 mm
3.5 x 5.6 x 1.0 inch
Other Specs 
Sensor Option IEPE/ICP Force and Strain
Analog Inputs AC Coupled
Sensor Input Inverting / Non-Inverting (software selectable)
Voltage Gain (Incremental Steps) x0.5, x1, x2, x4, x8, x10, x16, x20
Operating Temperature 0 to 50°C (32 o 120°F)
Broadband Electrical Noise 20 µV rms
Mounting Universal Mounting Bracket
Electrical Connector I/O DB9

PROVEN WIRE CRIMP ANALYSIS
The system captures the crimp force signature over time, and compares this signature to the reference or “learned” signature using OES’s patented CDA algorithm
Signature analysis of the region within the “box” discriminates between normal and abnormal cycle signatures that identify a defective crimp

MACHINE CONTROL
Output relays can be configured to control the press machine
Interface with chopper equipment

OPERATOR FRIENDLY DESIGN
Menu-driven interface supports quick setup
Multicolor graphic display of signature, inspection region, and tolerance bar relative to control limits
Two levels of defect detection with flashing amber display for suspect crimps and bright red display for crimp defects
Simple-to-use “Learn” function after setup for a new process
Audible alert following a crimp defect
Production Counter maintains a running total of good crimps, suspect crimps and defective crimps
Password controls for supervisory access to configuration routines and tolerance controls

QUICK START SETUP
The menu-driven, interface makes setup simple and fast

MONITORING AND DATA LOGGING
ForceView software running on a PC interfaces with the CFM1000 to support capability studies, setup, monitoring and analyzing process trends relative to control tolerances, and data logging.
Immediately color graphs of crimp process signatures are displayed on ForceView for Windows showing any trend relative to configurable upper and lower tolerances.

The FORCEView CFM2103/2203 - Crimp Force Monitor for fully Automatic cut, strip and terminate machines 

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The new CFM2203 crimp force monitoring system can be installed on most cut strip and terminate machines on the market, with a full spc data capture package, the system can detect bad crimping & stop the machine during production, saving time, inspection and poor quality.



RELIABILITY

Crimp defects are effectively detected and differentiated from normal crimp process variation.
In-process monitoring and detection of crimp defects including insulation inside conductor crimp, missing strands, change in crimp, dimension, deformed crimp, twisted terminal, worn or broken tooling, change in crimp material, variation in the crimp bell mouth.

FLEXIBILITY
Adaptable to a wide range of automatic wire processing machines.
Configurable features and options for integration with the wire processing machine functions.
Data management features for data logging. exporting, and part number entry and management.
Language configurable

TRACEABILITY
100% production traceability when connected to ForceView 3.
Stores data for playback or export into production and quality reports.

PERFORMANCE
Advanced crimp force algorithms deliver the highest level of crimp defect detection with minimum false rejects.
Consistent and reliable crimp defect detection for a wide range of terminal and wire crimping combinations.
Common configuration settings support efficient and error-free machine setup.
ForceView 3 displays graphic detail of the crimping process, reveals process variation associated with crimping defects, and variations in the process.

​Contact Us:

Email: [email protected]
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Tel: 01322 866891
Address:

Unit 5 & 6 Home Farm Business Centre
Riverside, Eynsford.
Kent.
United Kingdom
DA4 0AE